Capacity range of single pump: 450 – 6,108 l/h, 25 – 6 bar
The robust hydraulic diaphragm metering pump Makro/ 5 guarantees outstanding process reliability. Its modular construction offers extremely good flexibility and a large range of power end versions are available.
Product description
Excellent feed rates in the low pressure range
The Makro/ 5 hydraulic diaphragm metering pump (M5Ha) together with the Makro/ 5 diaphragm and plunger metering pumps form an integrated product range with stroke lengths of 20 and/or 50 mm. This covers the capacity range from 38 to 6,108 l/h at 320 – 4 bar. A wide range of drive versions is available, including some for use in Exe and Exde areas with ATEX certification. The Makro/ 5 product range is designed to comply with API 675 among others.
Your benefits
Excellent process safety and reliability:
- PTFE multi-layer diaphragm with integral diaphragm rupture warning system
- Integral hydraulic relief valve
- Metering reproducibility is better than ± 1% within the 10-100% stroke length range under defined conditions and with correct installation.
Excellent flexibility:
- The modular construction with single and double head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
- It is possible to combine up to 4 metering units, even with different pump capacities, in multiple pump systems
- 5 different gear ratios are available
Field of application
- Oil and gas industry.
- Volume-proportional metering of chemicals/additives in the treatment of boiler feed water
- Metering of reactants and catalysts in the chemical industry
- Level-dependent metering of auxiliary agents in industrial production engineering, for instance hot wax metering in the production of adhesive strips
Technical Details
- Stroke length: 0 – 50 mm, Rod force: 10,000 N
- Stroke length adjustment range: 0 – 100%
- Stroke length adjustment: manually by means of a manual adjustment wheel and scaled display (optionally with electric actuator or control drive)
- Metering reproducibility is better than ± 1% within the 10 – 100% stroke length range under defined conditions and with correct installation
- PTFE multi-layer diaphragm with electrical diaphragm rupture warning system via a contact
- Integrated hydraulic relief and bleed valve
- Wetted materials: PVDF, PTFE+25% carbon, stainless steel 1.4571, special materials are available on request
- A wide range of power end versions is available: three-phase standard motors, motors for use in Exe and Exde areas and different flange designs for use in customer-specific motors
- Degree of protection: IP 55
- Design in compliance with API 675 among others
Control of Makro/5 Hydraulic Diaphragm Metering Pumps
Makro/ 5 stroke length controller
Control drive consisting of an actuator with servomotor and integral microprocessor controller for stroke length adjustment via a standard signal. Actuating period approx. 100 sec for 100% stroke length, including 2 limit switches for min./max. position, IP 54 degree of protection. Electrical connection 230 V (±10%), 50/60 Hz, 40 W mechanical stroke length display fitted on the Makro/ 5 power end.
Special voltage/higher degrees of protection/explosion protection on request.
Version with:
Standard signal current input 0/4-20 mA, corresponds to stroke length 0 - -100%; internal switch for manual /automatic operation, key switch for stroke adjustment in manual mode. Actual value output 0/4-20 mA for remote display.
Speed controllers with frequency converter (identity code specification Z)
The speed controller (complete) comprises a frequency converter and a variable speed motor (see also identity code specification R). The frequency converter is accommodated in an IP 55 rated protective housing with integral control unit and main switch, suitable for max. motor power 0.37/0.75/1.1 kW.
Externally controllable with 0/4-20 mA or 0-10 V corresponding to 0-50 (60) Hz output frequency.
Stroke sensor with Namur signal
Mounting on the crank drive mechanism of the Makro/ 5 gearbox. For precise measurement of each metering stroke, comprising electronic cams and inductive proximity switches, switching signal according to Namur. In combination with electronic pre-selection meters suitable for batch metering or proportional metering in conjunction with proportional control.
Retrospective fitting only possible in the factory.
Approved for Ex safety operation with degree of protection EEx ia II C T6.
| Type M5Ha | With 1500 rpm motor at 50 Hz | With 1800 rpm motor at 60 Hz | Suction lift | Connection suction/discharge side | Shipping weight | Plunger Ø | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Delivery rate at max. back pressure | Max. stroke rate | Delivery rate at max. back pressure | Max. stroke rate | |||||||||
| bar | l/h | ml/stroke | Strokes/min | psi | l/h | gph (US) | Strokes/min | m WC | G–DN | kg | mm | |
| 250450 | 25 | 450 | 125.0 | 60 | 362 | 537 | 142 | 72 | 3.0 | G 2–32 | 320 | 60 |
| 250562 | 25 | 562 | 125.0 | 75 | 362 | 671 | 177 | 89 | 3.0 | G 2–32 | 320 | 60 |
| 250772 | 25 | 772 | 125.0 | 103 | 362 | 922 | 244 | 123 | 3.0 | G 2–32 | 320 | 60 |
| 250997 | 25 | 997 | 125.0 | 133 | 362 | 1,191 | 315 | 159 | 3.0 | G 2–32 | 320 | 60 |
| 251170 | 25 | 1,170 | 125.0 | 156 | – | – | – | – | – | G 2–32 | 320 | 60 |
| 160616 | 16 | 616 | 171.2 | 60 | 232 | 736 | 194 | 72 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 160770 | 16 | 770 | 171.2 | 75 | 232 | 920 | 243 | 89 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161058 | 16 | 1,058 | 171.2 | 103 | 232 | 1,264 | 334 | 123 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161366 | 16 | 1,366 | 171.2 | 133 | 232 | 1,633 | 431 | 159 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161602 | 16 | 1,602 | 171.2 | 156 | – | – | – | – | 3.0 | G 2 1/4–40 | 320 | 70 |
| 120716 | 12 | 716 | 199.0 | 60 | 174 | 855 | 226 | 72 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 120895 | 12 | 895 | 199.0 | 75 | 174 | 1,069 | 282 | 89 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121229 | 12 | 1,229 | 199.0 | 103 | 174 | 1,469 | 388 | 123 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121588 | 12 | 1,588 | 199.0 | 133 | 174 | 1,898 | 501 | 159 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121862 | 12 | 1,862 | 199.0 | 156 | – | – | – | – | 3.0 | G 2 1/4–40 | 320 | 75 |
| 120919 | 12 | 919 | 255.3 | 60 | 174 | 1,098 | 290 | 72 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 121148 | 12 | 1,148 | 255.3 | 75 | 174 | 1,372 | 362 | 89 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 121577 | 12 | 1,577 | 255.3 | 103 | 174 | 1,885 | 498 | 123 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 122037 | 12 | 2,037 | 255.3 | 133 | 174 | 2,435 | 643 | 159 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 122389 | 12 | 2,389 | 255.3 | 156 | – | 2,856 | 754 | – | 3.0 | G 2 1/4–40 | 320 | 85 |
| 101345 | 10 | 1,345 | 374.0 | 60 | 145 | 1,607 | 425 | 72 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 101680 | 10 | 1,680 | 374.0 | 75 | 145 | 2,008 | 530 | 89 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 102310 | 10 | 2,310 | 374.0 | 103 | 145 | 2,761 | 729 | 123 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 102980 | 10 | 2,980 | 374.0 | 133 | 145 | 3,562 | 941 | 159 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 103500 | 10 | 3,500 | 374.0 | 156 | – | – | – | – | 3.0 | G 2 3/4–50 | 330 | 100 |
| 062305 | 6 | 2,305 | 641.0 | 60 | 87 | 2,755 | 728 | 72 | 3.0 | flange–65* | 330 | 130 |
| 062880 | 6 | 2,880 | 641.0 | 75 | 87 | 3,443 | 910 | 89 | 3.0 | flange–65* | 330 | 130 |
| 063960 | 6 | 3,960 | 641.0 | 103 | 87 | 4,734 | 1,251 | 123 | 3.0 | flange–65* | 330 | 130 |
| 065110 | 6 | 5,110 | 641.0 | 133 | 87 | 6,108 | 1,614 | 159 | 3.0 | flange–65* | 330 | 130 |
| 066000 | 6 | 6,000 | 641.0 | 156 | – | – | – | – | 3.0 | flange–65* | 330 | 130 |
Material Version PPT/PCT/TTT max. 10 bar
* SST version with G 2 1/2“ thread
Materials in Contact With the Medium
| DN 32/DN50/DN65 plate valves | DN 40 plate valves | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Dosing head | Suction/pressure valve | Seals | Valve plates/valve springs | Valve seats | Seals | Valve plates | Valve seats | ||
| PPT | Polypropylene | Polypropylene | PTFE | Hast. C | PTFE | PPE | EPDM | Hast. C | PTFE |
| PCT | PVC | PVC | PTFE | Hast. C | PTFE | PCA | Viton® | Hast. C | PTFE |
| TTT | PTFE with carbon | PTFE with carbon | PTFE | Hast. C | PTFE | TTT | PTFE | Hast. C | PTFE |
| SST | Stainless steel material no. 1.4571/1.4404 | Stainless steel material no. 1.4571/1.4404 | PTFE | Hast. C | PTFE | SST | PTFE | Hast. C | PTFE |
| Patented multi-layer diaphragm, vacuum-packed |
| Special designs available on request |
| Viton® is a registered trademark of DuPont Dow Elastomers |
Motor Data
| Identity code specification | Power supply | Remarks | |||
|---|---|---|---|---|---|
| S | 3 ph, IP 55 | 220-240 V/380-420 V 250-280 V/440-480 V | 50 Hz 60 Hz | 3 kW | |
| R | 3 ph, IP 55 | 230 V/400 V | 50/60 Hz | 3 kW | With PTC, speed control range 1:5 |
| V0 | 3 ph, IP 55 | 400 V ±10% | 50/60 Hz | 3 kW | Variable speed motor with integrated frequency converter |
| L1 | 3 ph, II2GEExellT3 | 220-240 V/380-420 V | 50 Hz | 3.6 kW | |
| L2 | 3 ph, II2GEExdllCT4 | 220-240 V/380-420 V | 50 Hz | 4 kW | With PTC, speed control range 1:5 |
| P1 | 3 ph, II2GEExellT3 | 250-280 V/440-480 V | 60 Hz | 3.6 kW | |
| P2 | 3 ph, II2GEExdllCT4 | 250-280 V/440-480 V | 60 Hz | 4 kW | With PTC, speed control range 1:5 |
| V2 | 3 ph, II2GEExellCT4 | 400 V ±10% | 50/60 Hz | 4 kW | Ex-variable speed motor with integrated frequency converter |
Motor data sheets can be requested for more information. Motors for Sigma basic pumps, special motors or special motor flanges are available on request.
The motors are designed in compliance with the Ecodesign Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 94/9/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label corresponds to or is better than the conditions prevalent in the intended field of application.
Downloads for Hydraulic Diaphragm Metering Pump Makro/ 5
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Overview
Excellent feed rates in the low pressure range
The Makro/ 5 hydraulic diaphragm metering pump (M5Ha) together with the Makro/ 5 diaphragm and plunger metering pumps form an integrated product range with stroke lengths of 20 and/or 50 mm. This covers the capacity range from 38 to 6,108 l/h at 320 – 4 bar. A wide range of drive versions is available, including some for use in Exe and Exde areas with ATEX certification. The Makro/ 5 product range is designed to comply with API 675 among others.
Your benefits
Excellent process safety and reliability:
- PTFE multi-layer diaphragm with integral diaphragm rupture warning system
- Integral hydraulic relief valve
- Metering reproducibility is better than ± 1% within the 10-100% stroke length range under defined conditions and with correct installation.
Excellent flexibility:
- The modular construction with single and double head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
- It is possible to combine up to 4 metering units, even with different pump capacities, in multiple pump systems
- 5 different gear ratios are available
Application
Field of application
- Oil and gas industry.
- Volume-proportional metering of chemicals/additives in the treatment of boiler feed water
- Metering of reactants and catalysts in the chemical industry
- Level-dependent metering of auxiliary agents in industrial production engineering, for instance hot wax metering in the production of adhesive strips
Technical Data
Technical Details
- Stroke length: 0 – 50 mm, Rod force: 10,000 N
- Stroke length adjustment range: 0 – 100%
- Stroke length adjustment: manually by means of a manual adjustment wheel and scaled display (optionally with electric actuator or control drive)
- Metering reproducibility is better than ± 1% within the 10 – 100% stroke length range under defined conditions and with correct installation
- PTFE multi-layer diaphragm with electrical diaphragm rupture warning system via a contact
- Integrated hydraulic relief and bleed valve
- Wetted materials: PVDF, PTFE+25% carbon, stainless steel 1.4571, special materials are available on request
- A wide range of power end versions is available: three-phase standard motors, motors for use in Exe and Exde areas and different flange designs for use in customer-specific motors
- Degree of protection: IP 55
- Design in compliance with API 675 among others
Control of Makro/5 Hydraulic Diaphragm Metering Pumps
Makro/ 5 stroke length controller
Control drive consisting of an actuator with servomotor and integral microprocessor controller for stroke length adjustment via a standard signal. Actuating period approx. 100 sec for 100% stroke length, including 2 limit switches for min./max. position, IP 54 degree of protection. Electrical connection 230 V (±10%), 50/60 Hz, 40 W mechanical stroke length display fitted on the Makro/ 5 power end.
Special voltage/higher degrees of protection/explosion protection on request.
Version with:
Standard signal current input 0/4-20 mA, corresponds to stroke length 0 - -100%; internal switch for manual /automatic operation, key switch for stroke adjustment in manual mode. Actual value output 0/4-20 mA for remote display.
Speed controllers with frequency converter (identity code specification Z)
The speed controller (complete) comprises a frequency converter and a variable speed motor (see also identity code specification R). The frequency converter is accommodated in an IP 55 rated protective housing with integral control unit and main switch, suitable for max. motor power 0.37/0.75/1.1 kW.
Externally controllable with 0/4-20 mA or 0-10 V corresponding to 0-50 (60) Hz output frequency.
Stroke sensor with Namur signal
Mounting on the crank drive mechanism of the Makro/ 5 gearbox. For precise measurement of each metering stroke, comprising electronic cams and inductive proximity switches, switching signal according to Namur. In combination with electronic pre-selection meters suitable for batch metering or proportional metering in conjunction with proportional control.
Retrospective fitting only possible in the factory.
Approved for Ex safety operation with degree of protection EEx ia II C T6.
| Type M5Ha | With 1500 rpm motor at 50 Hz | With 1800 rpm motor at 60 Hz | Suction lift | Connection suction/discharge side | Shipping weight | Plunger Ø | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Delivery rate at max. back pressure | Max. stroke rate | Delivery rate at max. back pressure | Max. stroke rate | |||||||||
| bar | l/h | ml/stroke | Strokes/min | psi | l/h | gph (US) | Strokes/min | m WC | G–DN | kg | mm | |
| 250450 | 25 | 450 | 125.0 | 60 | 362 | 537 | 142 | 72 | 3.0 | G 2–32 | 320 | 60 |
| 250562 | 25 | 562 | 125.0 | 75 | 362 | 671 | 177 | 89 | 3.0 | G 2–32 | 320 | 60 |
| 250772 | 25 | 772 | 125.0 | 103 | 362 | 922 | 244 | 123 | 3.0 | G 2–32 | 320 | 60 |
| 250997 | 25 | 997 | 125.0 | 133 | 362 | 1,191 | 315 | 159 | 3.0 | G 2–32 | 320 | 60 |
| 251170 | 25 | 1,170 | 125.0 | 156 | – | – | – | – | – | G 2–32 | 320 | 60 |
| 160616 | 16 | 616 | 171.2 | 60 | 232 | 736 | 194 | 72 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 160770 | 16 | 770 | 171.2 | 75 | 232 | 920 | 243 | 89 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161058 | 16 | 1,058 | 171.2 | 103 | 232 | 1,264 | 334 | 123 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161366 | 16 | 1,366 | 171.2 | 133 | 232 | 1,633 | 431 | 159 | 3.0 | G 2 1/4–40 | 320 | 70 |
| 161602 | 16 | 1,602 | 171.2 | 156 | – | – | – | – | 3.0 | G 2 1/4–40 | 320 | 70 |
| 120716 | 12 | 716 | 199.0 | 60 | 174 | 855 | 226 | 72 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 120895 | 12 | 895 | 199.0 | 75 | 174 | 1,069 | 282 | 89 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121229 | 12 | 1,229 | 199.0 | 103 | 174 | 1,469 | 388 | 123 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121588 | 12 | 1,588 | 199.0 | 133 | 174 | 1,898 | 501 | 159 | 3.0 | G 2 1/4–40 | 320 | 75 |
| 121862 | 12 | 1,862 | 199.0 | 156 | – | – | – | – | 3.0 | G 2 1/4–40 | 320 | 75 |
| 120919 | 12 | 919 | 255.3 | 60 | 174 | 1,098 | 290 | 72 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 121148 | 12 | 1,148 | 255.3 | 75 | 174 | 1,372 | 362 | 89 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 121577 | 12 | 1,577 | 255.3 | 103 | 174 | 1,885 | 498 | 123 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 122037 | 12 | 2,037 | 255.3 | 133 | 174 | 2,435 | 643 | 159 | 3.0 | G 2 1/4–40 | 320 | 85 |
| 122389 | 12 | 2,389 | 255.3 | 156 | – | 2,856 | 754 | – | 3.0 | G 2 1/4–40 | 320 | 85 |
| 101345 | 10 | 1,345 | 374.0 | 60 | 145 | 1,607 | 425 | 72 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 101680 | 10 | 1,680 | 374.0 | 75 | 145 | 2,008 | 530 | 89 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 102310 | 10 | 2,310 | 374.0 | 103 | 145 | 2,761 | 729 | 123 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 102980 | 10 | 2,980 | 374.0 | 133 | 145 | 3,562 | 941 | 159 | 3.0 | G 2 3/4–50 | 330 | 100 |
| 103500 | 10 | 3,500 | 374.0 | 156 | – | – | – | – | 3.0 | G 2 3/4–50 | 330 | 100 |
| 062305 | 6 | 2,305 | 641.0 | 60 | 87 | 2,755 | 728 | 72 | 3.0 | flange–65* | 330 | 130 |
| 062880 | 6 | 2,880 | 641.0 | 75 | 87 | 3,443 | 910 | 89 | 3.0 | flange–65* | 330 | 130 |
| 063960 | 6 | 3,960 | 641.0 | 103 | 87 | 4,734 | 1,251 | 123 | 3.0 | flange–65* | 330 | 130 |
| 065110 | 6 | 5,110 | 641.0 | 133 | 87 | 6,108 | 1,614 | 159 | 3.0 | flange–65* | 330 | 130 |
| 066000 | 6 | 6,000 | 641.0 | 156 | – | – | – | – | 3.0 | flange–65* | 330 | 130 |
Material Version PPT/PCT/TTT max. 10 bar
* SST version with G 2 1/2“ thread
Materials in Contact With the Medium
| DN 32/DN50/DN65 plate valves | DN 40 plate valves | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Dosing head | Suction/pressure valve | Seals | Valve plates/valve springs | Valve seats | Seals | Valve plates | Valve seats | ||
| PPT | Polypropylene | Polypropylene | PTFE | Hast. C | PTFE | PPE | EPDM | Hast. C | PTFE |
| PCT | PVC | PVC | PTFE | Hast. C | PTFE | PCA | Viton® | Hast. C | PTFE |
| TTT | PTFE with carbon | PTFE with carbon | PTFE | Hast. C | PTFE | TTT | PTFE | Hast. C | PTFE |
| SST | Stainless steel material no. 1.4571/1.4404 | Stainless steel material no. 1.4571/1.4404 | PTFE | Hast. C | PTFE | SST | PTFE | Hast. C | PTFE |
| Patented multi-layer diaphragm, vacuum-packed |
| Special designs available on request |
| Viton® is a registered trademark of DuPont Dow Elastomers |
Motor Data
| Identity code specification | Power supply | Remarks | |||
|---|---|---|---|---|---|
| S | 3 ph, IP 55 | 220-240 V/380-420 V 250-280 V/440-480 V | 50 Hz 60 Hz | 3 kW | |
| R | 3 ph, IP 55 | 230 V/400 V | 50/60 Hz | 3 kW | With PTC, speed control range 1:5 |
| V0 | 3 ph, IP 55 | 400 V ±10% | 50/60 Hz | 3 kW | Variable speed motor with integrated frequency converter |
| L1 | 3 ph, II2GEExellT3 | 220-240 V/380-420 V | 50 Hz | 3.6 kW | |
| L2 | 3 ph, II2GEExdllCT4 | 220-240 V/380-420 V | 50 Hz | 4 kW | With PTC, speed control range 1:5 |
| P1 | 3 ph, II2GEExellT3 | 250-280 V/440-480 V | 60 Hz | 3.6 kW | |
| P2 | 3 ph, II2GEExdllCT4 | 250-280 V/440-480 V | 60 Hz | 4 kW | With PTC, speed control range 1:5 |
| V2 | 3 ph, II2GEExellCT4 | 400 V ±10% | 50/60 Hz | 4 kW | Ex-variable speed motor with integrated frequency converter |
Motor data sheets can be requested for more information. Motors for Sigma basic pumps, special motors or special motor flanges are available on request.
The motors are designed in compliance with the Ecodesign Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 94/9/EC in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label corresponds to or is better than the conditions prevalent in the intended field of application.
Downloads
Downloads for Hydraulic Diaphragm Metering Pump Makro/ 5
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