Powerful, built to last with a plunger
The plunger metering pump Makro/ 5 (M5ka) together with the Makro/ 5 hydraulic diaphragm and diaphragm metering pumps form a range of drive mechanisms with stroke lengths of 20 and/or 50 mm. This covers the capacity range from 38 to 6,108 l/h at 320 – 4 bar. A wide range of power end versions is available for use in areas at risk from explosion with ATEX certification.
Your benefits
Process reliability:
- Metering reproducibility is better than ± 0.5 % within the 10 – 100% stroke length range under defined conditions and with correct installation
Excellent flexibility:
- The modular construction with single and double head versions permits a wide range of applications, with the double head designs being operated in push-pull mode
- It is possible to combine up to 4 metering units, even with different pump capacities, in multiple pump systems
- 5 different gear ratios are available
- Customised designs are available on request
Technical Details
- Stroke length: 0-50 mm, Rod force: 10,000 N
- Stroke length adjustment range: 0 – 100%
- Stroke length adjustment: manually by means of a manual adjustment wheel and scaled display in 0.5% increments (optionally with electric control drive)
- Metering reproducibility is better than ± 0.5 % within the 10 – 100% stroke length range under defined conditions and with correct installation. Observe the information in the operating instructions
- High-performance ceramic-coated stainless steel plunger
- Wetted materials: Stainless steel 1.4571, special materials are available on request
- A wide range of power end versions is available: Three-phase standard motors, motors for use in areas at risk from explosion and different flange designs for use in customer-specific motors
- Degree of protection: IP 55
- Salt water-resistant, acrylic resin-coated cast aluminium housing
- Provide suitable overload protection in all plunger metering pumps during installation for safety reasons
Makro/ 5 Pump Control
Stroke length variable speed drive Makro/ 5
Variable speed drive consisting of actuator with motor actuator and integrated microprocessor controller for stroke length adjustment via a standard signal. Actuating time approx. 100 sec. for 100% stroke length, equipped with 2 limit switches for min./max. position, IP rating: IP 52. Electrical connection 230 V (±10%), 50/60 Hz, approx. 40 W, mech. stroke position indicator present at drive Makro/ 5.
Special voltage/higher IP ratings/Ex protection on request.
Includes:
Standard current input 0/4-20 mA (corresponds to stroke length 0-100%); internal switch for manual/automatic operation, key switch for stroke adjustment in manual operation mode. Actual value output 0/4-20 mA for remote display.
Frequency converter for speed control in metal housing, IP rating 54
Frequency converter installed in protective housing IP 54 with integrated control unit and main switch suitable for the motor output stated in the following.
Externally controllable with 0/4-20 mA or 0-10V corresponding to 0-50 (60) Hz output frequency.
Integrated control unit with numerous functions, such as toggling external/internal control. With internal control, frequency setting is via arrow keys, error message on multi lingual display etc.
Including evaluator for temperature monitoring of the motor (thermistor protection).
Stroke sensor with namur signal
Mounted on the crank drive of the Makro/5 gearbox. For precise detection of each metering stroke, consisting of actuating cams and inductive proximity switch, switching signal according to Namur. Combined with electronic preselection counters suitable for batch metering or proportional metering in connection with the proportional control.
Retrofitting is only possible on factory premises.
Approved for ex-proof operation with IP rating EEx ia II C T6.
| Type M5Ka | With 1500 rpm motor at 50 Hz | With 1800 rpm motor at 60 Hz | Suction lift | Connection, suction/discharge side | Shipping weight | Plunger Ø |
|---|
| | Delivery rate at max. back pressure | Max. stroke rate | Delivery rate at max. back pressure | Max. stroke rate | | | | |
|---|
| bar | l/h | ml/stroke | Strokes/min | psi | l/h | gph (US) | Strokes/min | m WC | G–DN | kg | mm |
|---|
| 3200038 | 320 | 38 | 11 | 60 | 4,640 | 44 | 12 | 71 | 3.0 | Rp 1/4–8 | 300 | 17 |
| 3200048 | 320 | 48 | 11 | 75 | 4,640 | 56 | 15 | 89 | 3.0 | Rp 1/4–8 | 300 | 17 |
| 3200066 | 320 | 66 | 11 | 103 | 4,640 | 78 | 21 | 123 | 3.0 | Rp 1/4–8 | 300 | 17 |
| 3200085 | 320 | 85 | 11 | 133 | 4,640 | 101 | 27 | 159 | 3.0 | Rp 3/8–10 | 300 | 17 |
| 3200100 | 320 | 100 | 11 | 156 | – | – | – | – | 3.0 | Rp 3/8–10 | 300 | 17 |
| 2400070 | 240 | 70 | 21 | 60 | 3,480 | 82 | 22 | 71 | 3.0 | Rp 3/8–10 | 300 | 23 |
| 2400088 | 240 | 88 | 21 | 75 | 3,480 | 104 | 27 | 89 | 3.0 | Rp 3/8–10 | 300 | 23 |
| 2400121 | 240 | 121 | 21 | 103 | 3,480 | 144 | 38 | 123 | 3.0 | Rp 3/8–10 | 300 | 23 |
| 2160157 | 216 | 157 | 21 | 133 | 3,132 | 187 | 49 | 159 | 3.0 | Rp 3/8–10 | 300 | 23 |
| 1700184 | 170 | 184 | 21 | 156 | – | – | – | – | 3.0 | G 1–15 | 300 | 23 |
| 1400120 | 140 | 120 | 35 | 60 | 2,030 | 142 | 38 | 71 | 3.0 | G 1–15 | 302 | 30 |
| 1400151 | 140 | 151 | 35 | 75 | 2,030 | 179 | 47 | 89 | 3.0 | G 1–15 | 302 | 30 |
| 1400207 | 140 | 207 | 35 | 103 | 2,030 | 247 | 65 | 123 | 3.0 | G 1–15 | 302 | 30 |
| 1270267 | 127 | 267 | 35 | 133 | 1,842 | 319 | 84 | 159 | 3.0 | G 1 1/4–20 | 302 | 30 |
| 1000314 | 100 | 314 | 35 | 156 | – | – | – | – | 3.0 | G 1 1/4–20 | 302 | 30 |
| 0800214 | 80 | 214 | 63 | 60 | 1,160 | 253 | 67 | 71 | 3.0 | G 1 1/4–20 | 303 | 40 |
| 0800268 | 80 | 268 | 63 | 75 | 1,160 | 318 | 84 | 89 | 3.0 | G 1 1/4–20 | 303 | 40 |
| 0800368 | 80 | 368 | 63 | 103 | 1,160 | 439 | 116 | 123 | 3.0 | G 1 1/4–20 | 303 | 40 |
| 0700476 | 70 | 476 | 63 | 133 | 1,015 | 569 | 150 | 159 | 3.0 | G 1 1/2–25 | 303 | 40 |
| 0560558 | 56 | 558 | 63 | 156 | – | – | – | – | 3.0 | G 1 1/2–25 | 303 | 40 |
| 0500335 | 50 | 335 | 98 | 60 | 725 | 396 | 105 | 71 | 3.0 | G 1 1/2–25 | 303 | 50 |
| 0500419 | 50 | 419 | 98 | 75 | 725 | 497 | 131 | 89 | 3.0 | G 1 1/2–25 | 303 | 50 |
| 0500576 | 50 | 576 | 98 | 103 | 725 | 687 | 181 | 123 | 3.0 | G 1 1/2–25 | 303 | 50 |
| 0450744 | 45 | 744 | 98 | 133 | 653 | 889 | 235 | 159 | 3.0 | G 2–32 | 303 | 50 |
| 0350872 | 35 | 872 | 98 | 156 | – | – | – | – | 3.0 | G 2–32 | 303 | 50 |
| 0350483 | 35 | 483 | 141 | 60 | 508 | 571 | 151 | 71 | 3.0 | G 1 1/2–25 | 311 | 60 |
| 0350604 | 35 | 604 | 141 | 75 | 508 | 716 | 189 | 89 | 3.0 | G 1 1/2–25 | 311 | 60 |
| 0350829 | 35 | 829 | 141 | 103 | 508 | 989 | 261 | 123 | 3.0 | G 2–32 | 311 | 60 |
| 0301071 | 30 | 1,071 | 141 | 133 | 435 | 1,280 | 338 | 159 | 3.0 | G 2–32 | 311 | 60 |
| 0251257 | 25 | 1,257 | 141 | 156 | – | – | – | – | 3.0 | G 2–32 | 311 | 60 |
| 0250658 | 25 | 658 | 192 | 60 | 363 | 778 | 206 | 71 | 3.0 | G 2–32 | 311 | 70 |
| 0250822 | 25 | 822 | 192 | 75 | 363 | 975 | 258 | 89 | 3.0 | G 2–32 | 311 | 70 |
| 0251129 | 25 | 1,129 | 192 | 103 | 363 | 1,348 | 356 | 123 | 3.0 | G 2–32 | 311 | 70 |
| 0231458 | 23 | 1,458 | 192 | 133 | 334 | 1,743 | 460 | 159 | 3.0 | G 2 1/4–40 | 311 | 70 |
| 0181710 | 18 | 1,710 | 192 | 156 | – | – | – | – | 3.0 | G 2 1/4–40 | 311 | 70 |
| 0160970 | 16 | 970 | 284 | 60 | 232 | 1,147 | 303 | 71 | 3.0 | G 2 1/4–40 | 317 | 85 |
| 0161212 | 16 | 1,212 | 284 | 75 | 232 | 1,438 | 380 | 89 | 3.0 | G 2 1/4–40 | 317 | 85 |
| 0161665 | 16 | 1,665 | 284 | 103 | 232 | 1,988 | 525 | 123 | 3.0 | G 2 1/4–40 | 317 | 85 |
| 0162150 | 16 | 2,150 | 284 | 133 | 232 | 2,570 | 679 | 159 | 3.0 | G 2 3/4–50 | 317 | 85 |
| 0162522 | 16 | 2,522 | 284 | 156 | – | – | – | – | 3.0 | G 2 3/4–50 | 317 | 85 |
| 0121343 | 12 | 1,343 | 393 | 60 | 174 | 1,589 | 420 | 71 | 3.0 | G 2 3/4–50 | 331 | 100 |
| 0121678 | 12 | 1,678 | 393 | 75 | 174 | 1,991 | 526 | 89 | 3.0 | G 2 3/4–50 | 331 | 100 |
| 0122305 | 12 | 2,305 | 393 | 103 | 174 | 2,752 | 727 | 123 | 3.0 | G 2 3/4–50 | 331 | 100 |
| 0122977 | 12 | 2,977 | 393 | 133 | 174 | 3,558 | 940 | 159 | 3.0 | G 2 3/4–50 | 331 | 100 |
| 0103491 | 10 | 3,491 | 393 | 156 | – | – | – | – | 3.0 | G 2 3/4–50 | 331 | 100 |
| 0062269 | 6 | 2,269 | 664 | 60 | 87 | 2,684 | 709 | 71 | 3.0 | G 2 1/2–65 | 350 | 130 |
| 0062837 | 6 | 2,837 | 664 | 75 | 87 | 3,366 | 889 | 89 | 3.0 | G 2 1/2–65 | 350 | 130 |
| 0063896 | 6 | 3,896 | 664 | 103 | 87 | 4,652 | 1,229 | 123 | 3.0 | G 2 1/2–65 | 350 | 130 |
| 0065031 | 6 | 5,031 | 664 | 133 | 87 | 6,014 | 1,589 | 159 | 3.0 | G 2 1/2–65 | 350 | 130 |
| 0066000 | 6 | 6,000 | 664 | 156 | – | – | – | – | 3.0 | G 2 1/2–65 | 350 | 130 |
Materials in Contact With the Medium
| | Liquid end | Suction/pressure connector | Valve seat/seals | Valve balls | Plunger |
|---|
| Makro 5/50 HK …DN 8-DN 10 | Stainless steel 1.4571/1.4404 | 1.4571/1.4404 | SS/PTFE | Oxide ceramics | Stainless steel/ceramic |
| Makro 5/50 HK …DN 15-DN 25 | Stainless steel 1.4571/1.4404 | 1.4581 | PTFE/PTFE | Stainless steel 1.4401 | Stainless steel/ceramic |
| Makro 5/50 HK …DN 32-DN 65 | Stainless steel 1.4571/1.4404 | 1.4581/1.4404 | PTFE/PTFE | Stainless steel 1.4404 (plate/spring) | Stainless steel/ceramic |
| The permissible priming pressure on the suction side is approx. 50% of the max. permissible back pressure. |
Motor Data
| Identity code specification | | Power supply | | | Remarks |
|---|
| S | 3-phase, IP 55 | 220 – 240 V/380 – 420 V
250 – 280 V/440 – 480 V | 50 Hz
60 Hz | 3 kW | |
| R | 3-phase, IP 55 | 230 V/400 V | 50/60 Hz | 3 kW | with PTC, speed control range 1:5 |
| V0 | 3-phase, IP 55 | 400 V ±10% | 50/60 Hz | 3 kW | Variable speed motor with integrated frequency converter |
| L1 | 3-phase,
II 2G Ex h IIC T3 Gb X | 220 – 240 V/380 – 420 V | 50 Hz | 3.6 kW | |
| L2 | 3-phase,
II 2G Ex h IIC T4 Gb X | 220 – 240 V/380 – 420 V | 50 Hz | 4 kW | with PTC, speed control range 1:5 |
| P1 | 3-phase,
II 2G Ex h IIC T3 Gb X | 250 – 280 V/440 – 480 V | 60 Hz | 3.6 kW | |
| P2 | 3-phase,
II 2G Ex h IIC T4 Gb X | 250 – 280 V/440 – 480 V | 60 Hz | 4 kW | with PTC, speed control range 1:5 |
| V2 | 3-phase,
II 2G Ex h IIC T4 Gb X | 400 V ±10% | 50/60 Hz | 4 kW | Ex-variable speed motor with integrated frequency converter |
Motor data sheets can be requested for more information. Motors for Sigma basic pumps, special motors or special motor flanges are available on request.
The motors are designed in compliance with the Ecodesign Directive 2009/125/EC.
Information for use in areas at risk from explosion
Only use pumps with the appropriate labelling in line with the ATEX Directive 2014/34/EU in premises at risk from explosion. Ensure that the explosion group, category and degree of protection specified on the label corresponds to or is better than the conditions prevalent in the intended field of application.
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