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Food industry

Metering and disinfection in the food industry

Perfect hygiene and precise metering are indispensable in food production. To achieve this, ProMinent supplies appropriate and reliable measurement, control and metering technology as well as various water disinfection systems.

Requirements - Food industry

 

Food – a commodity with extremely high hygiene requirements

Food is an ideal breeding ground for microorganisms and can easily be contaminated with substances and residues which are harmful to human health. German food hygiene regulations therefore obligate any company working with foodstuffs to continually monitor their operations to prevent any hygiene risks.

The risks come in very different forms, and may arise from the potable or process water used, or contamination of the equipment and machinery used. Proper cleaning and disinfection is therefore essential for compliance with statutory guidelines.

Disinfection, metering, measurements and control – ProMinent's got it all covered

Complete hygiene therefore requires reliable, economical disinfection solutions that protect the whole production chain. Metering pumps and disinfection systems are ideally placed to provide this. Highly accurate metering of the chemicals needed ensures that no unwanted substances impair the quality of the end product. For example, over-metering does not produce a better result, but is more likely to damage material whereas under-metering results in a selection of resistant microorganisms. The basic principle of "as little as possible - as much as is needed" applies to metering.

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

Downloads for Food industry

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Overview

 

Food – a commodity with extremely high hygiene requirements

Food is an ideal breeding ground for microorganisms and can easily be contaminated with substances and residues which are harmful to human health. German food hygiene regulations therefore obligate any company working with foodstuffs to continually monitor their operations to prevent any hygiene risks.

The risks come in very different forms, and may arise from the potable or process water used, or contamination of the equipment and machinery used. Proper cleaning and disinfection is therefore essential for compliance with statutory guidelines.

Disinfection, metering, measurements and control – ProMinent's got it all covered

Complete hygiene therefore requires reliable, economical disinfection solutions that protect the whole production chain. Metering pumps and disinfection systems are ideally placed to provide this. Highly accurate metering of the chemicals needed ensures that no unwanted substances impair the quality of the end product. For example, over-metering does not produce a better result, but is more likely to damage material whereas under-metering results in a selection of resistant microorganisms. The basic principle of "as little as possible - as much as is needed" applies to metering.

ProMinent provides a wide range of products for all these challenges, covering everything from individual solutions to made-to-measure complete solutions for all production processes.

Downloads

Suitable products - Food industry

All-purpose solenoid-driven metering pump for metering liquid media in water treatment and chemical processes: Solenoid-driven metering pump beta. Cost-effective, overload-proof and adaptable to existing signal transducers.

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The solenoid-driven diaphragm metering pump gamma incorporates a wealth of eX cellent ingenuity! With integrated pressure measurement, it ensures the smooth running of your metering process. The gamma/ X is ideal for all metering work involving liquid media.

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The gamma/ XL is a smart, connectible solenoid-driven metering pump that is setting new standards in terms of productivity, reliability and cost-effectiveness.

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The compact rotary lobe pump pumps viscose and even abrasive media at up to 100 m³/h and also with reversible pumping direction thanks to its valveless construction. Housing, plunger and seals are available in different materials to match the medium.

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The flow meter DULCOFLOW reliably measures pulsating flows in the range above 0.03 ml/stroke based on the ultrasound measuring principle. The flow meter achieves maximum chemical resistance as all wetted parts are made of PVDF and PTFE.

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The Sigma/ 1 Basic is an extremely robust motor-driven metering pump with patented multi-layer safety diaphragm for excellent process reliability. It offers a wide range of power end designs, such as three-phase or 1-phase AC motors, also for use in areas at risk from explosion.

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Robust motor-driven metering pumps like the Sigma/ 2 Basic guarantee excellent process reliability with their patented multi-layer safety diaphragm. The diaphragm metering pump offers a number of power end versions, also suitable for use in areas at risk from explosion.

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The patented multi-layer safety diaphragm for excellent process reliability is just one feature of the extremely robust motor-driven metering pump Sigma/3 Basic. It also offers a wide range of power end versions, such as three-phase or 1-phase AC motors, also for use in ATEX areas.

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The Sigma control type is a smart motor-driven metering pump that is setting new standards in terms of productivity, reliability and safety.

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The Sigma control type is a smart motor-driven metering pump that is setting new standards in terms of productivity, reliability and safety.

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The Sigma control type is a smart motor-driven metering pump that is setting new standards in terms of productivity, reliability and safety.

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The ORLITA Evolution mikro is an innovative micro-metering pump for high pressures. The hydraulic diaphragm metering pump is the first of its kind with an electronically regulated linear direct power end. The power end has few mechanical functional elements and thus operates with virtually minimal maintenance.

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OZONFILT Compact OMVb is a complete, ready-to-use system solution for the generation and metering of ozone.

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Our plastic storage tanks guarantee compliance with statutory specifications taking into account country-specific approvals, which regulate the production and operation of systems for storage and metering of environmentally-hazardous substances.

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The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. It conforms to the modified legislature for liquids harmful to water in accordance with the German Ordinance for Systems Handling Substances Harmful to Water AwSV.

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The controller DULCOMETER D1Cb/D1Cc can be used for control tasks in potable water treatment, wastewater treatment and many other areas. Safe, convenient and clear, thanks to the large illuminated graphic display, plain text operating menu and pH sensor monitoring.

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As a controller in water analysis, the DULCOMETER Compact is the correct controller for control tasks that require only a 1-way control.

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The transmitter DULCOMETER DMTa converts the sensor signals for pH, ORP value, chlorine concentration and conductivity into an interference-insensitive 4-20 mA analogue signal. Flexible, safe and always the optimum resolution of measured value.

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Controller AEGIS II continuously measures and controls the conductivity and biocide concentration to keep pipework and heat exchangers clean.

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The cooling tower regulator SlimFLEX 5a continuously measures and controls conductivity and controls biocide metering, keeps pipework and heat exchangers clean and prevents legionella.

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Ultrafiltration system DULCOCLEAN UF reliably and safely uses membrane technology to remove turbidity, particles and microbiological contamination.

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Reverse osmosis system DULCOSMOSE TW is the all-purpose model for modern potable water desalination. Maximum permeate output at low operating pressures ensures low investment and operating costs.

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Chlorine dioxide measurement with DULCOTEST sensors offers precise, reliable, application-specific measured values in real-time for all oxidation and disinfection tasks.

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Conductivity sensors for optimum process integration: DULCOTEST sensors meet a wide range of measuring requirements and allow the best solution to any given measuring task to be achieved.

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Precise measurement of dissolved oxygen with DULCOTEST sensors – very wide range of applications, from the monitoring of water rich in oxygen, including surface water or potable water, to the reliable control of minimal oxygen concentrations when aerating aeration tanks in clarification plants.

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The application-based DULCOTEST sensors for free chlorine deliver precise measured values and a high degree of monitoring and process reliability in any disinfection application.

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ORP measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real-time. Can be used in water treatment or industrial process waters with strict requirements.

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Measuring ozone in oxidation and disinfection applications: DULCOTEST sensors offer precise, reliable, application-specific measured values in real-time.

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Measurement of peracetic acid concentration with DULCOTEST sensors: Precise and reliable for disinfection in safety-sensitive applications in the food, pharmaceutical and medical industries. Can also be used in wastewater treatment.

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pH measurements with DULCOTEST sensors: Precise, reliable and application-adapted measured values in real-time. Control, regulate and monitor chemical processes with the aid of precise measured values.

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The unique UV systems DULCODES LP are synonymous with pioneering water treatment – efficient and free of chemicals.

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UV system DULCODES LP for drinking water disinfection, comprehensively certified to internationally-recognised DVGW/ÖVGW/SVGW/UVDGM standards. Looking to the future, the systems have already been type-tested in accordance with the latest DIN 19294-1:2020-08 test regulation. Successful certification officially confirms the precise 50-100% control range of the highly efficient VARIO-Flux lamps with dynamic lamp heating.

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UV system with hygienic design of radiation chamber. For reliable disinfection and constant quality in your production process.

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The UV system works cleanly and with efficient use of energy, based on continuously variable medium pressure lamps, and can therefore automatically compensate for variations in the water quality or level of contamination.

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OZONFILT OZVb is powerful and compact and is ideal for efficient ozone generation from compressed air in the output range of up to 70 g/h. The turnkey ozone system including mixing equipment offers everything you need for safe and seamless operation.

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OZONFILT OZMa is synonymous with maximum operational safety and minimal operating costs. The ozone generator is maintenance-free and generates up to 420 g/h of ozone from compressed air.

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Chlorine dioxide system for production of a chlorine-free chlorine dioxide solution, especially suitable for multiple points of injection. Bello Zon CDLb produces ClO2 discontinuously using the acid/chlorite process with diluted chemicals.

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Chlorine dioxide system, which continuously produces ClO2 according to the acid/chlorite method with diluted chemicals. Extremely simple operation, clear construction, analogue control, manual control or via contacts.

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Chlorine dioxide system for the metering of chlorine dioxide with diluted starting chemicals. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDVd can be easily and safely integrated into any water treatment process.

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Chlorine dioxide system for the metering of chlorine dioxide with concentrated starting chemicals. The proven safety concept protects people and the environment. The certified yield guarantees efficient chlorine dioxide production. Bello Zon CDKd can be easily and safely integrated into any water treatment process.

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Efficient production of the highly effective disinfectant DULCOLYT 400 with an exceptionally low chloride and chlorate content. Ideal for particularly sensitive applications in the beverage and food industry, e.g. for the production of baby food. Maximum protection against corrosion and very good cost efficiency.

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The ready-wired modular metering system DULCODOS is used for the ultra-precise metering of chemicals. It has a modular design and can be flexibly integrated into the most varied applications.

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Monitoring and treatment of potable and similar types of water with DULCOTROL Potable water/F&B – the compact measuring and control system specially designed for water treatment in waterworks and in the food and beverage industry.

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Monitoring and treatment of wastewater with DULCOTROL Wastewater – the compact measuring and control system specially designed for applications in municipal and industrial wastewater treatment.

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Bello Zon CDLb H2SO4 especially for applications critical with regard to corrosion for the production of low-chloride chlorine dioxide liquid. With the chlorine dioxide system, ClO2 is produced discontinuously following the acid/chlorite procedure.

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AEGIS S is an easy-to-use water treatment controller for evaporative cooling systems. It is designed to keep the cooling process running reliably. AEGIS S measures conductivity and controls dosing of biocides and corrosion inhibitor, thus preventing biological growth and keeping pipelines and heat exchangers clean.

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Do you wish for a simple controller for water analysis? One that is easy to operate and with which you can freely select between all common measured variables per channel? There is one: our all-rounder DULCOMETER diaLog DACb! What is more, it is Ethernet-/LAN-capable and can be ideally integrated into existing networks.

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With DULCONNEX API, you can access your data on request from the DULCONNEX Cloud. Use this for integration into existing process control systems, SCADA, mobile or online apps as well as MES or share data with other digital solutions.

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The DULCONNEX Inventory Management add-on is an extension to the DULCONNEX Platform. It can be used to monitor tank levels and inventory levels of chemicals at various sites regardless of your location.

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Hydrogen peroxide measurement with DULCOTEST sensors: Efficient and reliable determination of the concentration of hydrogen peroxide - can be used in a wide range of applications.

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As an extremely robust hydraulic diaphragm metering pump, the ORLITA Evolution E1Sa/E2Sa meets the most exacting safety requirements. It is characterised by its PTFE multi-layer diaphragm with integral diaphragm rupture warning / signalling system and unique diaphragm position control.

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Monitoring and treatment of cooling water with DULCODOS Cooling Water–the compact measuring and control system specially designed for the treatment of cooling water in evaporation cooling systems and wet separators.

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The ready-wired metering system DULCODOS compact is used for the ultra-precise metering of chemicals with a huge range of different motor-driven metering pumps. Thanks to its modular construction, the plug-and-play solution is ideal for replicable installations.

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DULCOZON OZLa is an ozone generator with low life cycle costs. It combines a high ozone concentration with unbeatable efficiency.

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The peristaltic pump DULCOFLEX DFBa is designed for low and medium pump capacities of up to 800 l/h. Depending on application, the pump can be set for a back pressure of up to 8 bar.

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High pump capacities are not a problem with the peristaltic pump DULCOFLEX DFCa. It is equipped with extra rollers and fabric-reinforced hoses for industrial use.

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The peristaltic pump DFDa is designed for maximum pump capacities and high pressures and is winning customers over with its noiselessness and long service life. It is fitted with shoes and fabric-reinforced hoses – perfect for industrial use.

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DULCOFLEX DFXa meters outgassing, viscous, abrasive or shear-sensitive media and is setting new standards in metering. Linear and reproducible metering (± 1 %) is guaranteed with this peristaltic pump under all process conditions. Hose replacement is a very simple process.

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The UV system DULCODES LP TL for syrup disinfection declares war on heat-resistant germs. In instances when standard heat pasteurisation isn't up to the job, UV light provides a very quick and efficient form of disinfection without the need for heat.

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