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Electrolysis System DULCO®Lyse

Output: Up to 300 m3/h of water disinfection with the lowest concentration of by-products

Efficient production of DULCO®Lyt 400 with an exceptionally low chloride and chlorate content. Maximum protection against corrosion and very good cost efficiency because of low chloride.

Product description

Innovative disinfection. The benefits for you: Minimum chlorate and chloride content.

Electrolysis Chlorine and sodium hydroxide are produced in-situ in electrolysis by passing an electric ... more in the glossary systems of the type DULCO®Lyse generate ultra-pure hypochlorous acid in a vacuum process Process which allows high-purity substances (e.g. active chlorine) to be generated through the absence of oxygen and other gases. more in the glossary. A saturated solution of sodium chloride is produced in a salt-dissolving tank, included in the scope of delivery, and this solution is then electrolysed in a diaphragm cell. Chloride-free sodium hydroxide solution and hydrogen are produced in the cathode chamber, while ultra-pure chlorine gas and dilute residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine are produced in the anode chamber, separated by the diaphragm from the cathode chamber. The chlorine gas produced is immediately separated from the residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine and dissolved as hypochlorous acid. The sodium hydroxide solution is temporarily stored and added to hypochlorous acid through a metering pump. The result is a neutral, highly effective and extremely low-chloride and low-chlorate disinfection solution, temporarily stored in the product tank until metered through separate metering stations. The hydrogen produced is diluted with fresh air by a fan and discharged safely. The diluted residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine is fully discarded. To this end, the diluted brine is heavily diluted with softened water, neutralised by the addition of sodium hydroxide solution and disposed of in the sewer. Any residual Describes the ability of a substance to have a long-term effect and ... more in the glossary chloride and chlorate is thereby disposed of and not mixed with the process water. DULCO®Lyse systems can thus be compared with pure chlorine gas in terms of their oxidation strength and chloride and chlorate content in the process water. The salt dissolving water comes from a softening system integrated in the DULCO®Lyse system, thereby preventing the formation of lime deposits and ensuring the long service life of the electrolytic cell.

Your benefits

  • Ultra-low chlorate content for disinfection with minimal by-products
  • Extremely low chloride content for maximum protection and freedom from corrosion within the plant
  • Environmentally-friendly, highly effective disinfection
  • Long-term freedom from germs, without any transport, storage or handling of concentrated chemicals
  • Handling of chemicals is reduced (only sodium chloride is required)
  • Compact, space-saving design

Field of application

  • Food industry
  • Beverage industry
    1 2 3

    Technical Details

    • Modern PLC with large display
    • Integrated Remote Control Engineer for remote diagnosis and troubleshooting
    • Supplied ready for connection in stainless steel housing
    • Duplex softening system
    • Salt-dissolving tank with level monitoring

    Power supply: 1 x 230 Volt (V AC/1P/N/PE/50 Hz)

    Dimensions (H x W x D): 2,100 x 1,250 x 610 mm

    Type/outputDULCO®Lyt production at 400 ppmPower uptakeSalt solution tank volumeCabinetOrder no.
    g/h l/h kW l
    DULCO®Lyse 1001002501.10210stainless steel cabinet1041424
    DULCO®Lyse 1001002501.10210open cabinet1062093
    DULCO®Lyse 2002005001.50210stainless steel cabinet1043987
    DULCO®Lyse 2002005001.50210open cabinet1062104
    DULCO®Lyse 3003007501.90210stainless steel cabinet1043988
    DULCO®Lyse 3003007501.90210open cabinet1062135

    Scope of delivery:

    DULCO®Lyse electrolysis systems are assembled ready-wired in a sealed stainless steel or open cabinet

    • PLC (Programmable Logic Controller) in the attached control cabinet
    • Duplex water softening system
    • Salt-dissolving tank with level monitoring
    • Ultrasound level probe for the DULCO®Lyt product tank
    • Piping between the salt-dissolving storage tank and DULCO®Lyse system
    • Hardness control measuring device
    • pH4 + pH7 buffer solution
    • 25 kg salt for commissioning

    Not included in the scope of delivery:

    • DULCO®Lyt product tank
    • DULCO®Lyt metering station

    Downloads for Electrolysis System DULCO®Lyse

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    Overview

    Innovative disinfection. The benefits for you: Minimum chlorate and chloride content.

    Electrolysis Chlorine and sodium hydroxide are produced in-situ in electrolysis by passing an electric ... more in the glossary systems of the type DULCO®Lyse generate ultra-pure hypochlorous acid in a vacuum process Process which allows high-purity substances (e.g. active chlorine) to be generated through the absence of oxygen and other gases. more in the glossary. A saturated solution of sodium chloride is produced in a salt-dissolving tank, included in the scope of delivery, and this solution is then electrolysed in a diaphragm cell. Chloride-free sodium hydroxide solution and hydrogen are produced in the cathode chamber, while ultra-pure chlorine gas and dilute residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine are produced in the anode chamber, separated by the diaphragm from the cathode chamber. The chlorine gas produced is immediately separated from the residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine and dissolved as hypochlorous acid. The sodium hydroxide solution is temporarily stored and added to hypochlorous acid through a metering pump. The result is a neutral, highly effective and extremely low-chloride and low-chlorate disinfection solution, temporarily stored in the product tank until metered through separate metering stations. The hydrogen produced is diluted with fresh air by a fan and discharged safely. The diluted residual Describes the ability of a substance to have a long-term effect and ... more in the glossary brine is fully discarded. To this end, the diluted brine is heavily diluted with softened water, neutralised by the addition of sodium hydroxide solution and disposed of in the sewer. Any residual Describes the ability of a substance to have a long-term effect and ... more in the glossary chloride and chlorate is thereby disposed of and not mixed with the process water. DULCO®Lyse systems can thus be compared with pure chlorine gas in terms of their oxidation strength and chloride and chlorate content in the process water. The salt dissolving water comes from a softening system integrated in the DULCO®Lyse system, thereby preventing the formation of lime deposits and ensuring the long service life of the electrolytic cell.

    Your benefits

    • Ultra-low chlorate content for disinfection with minimal by-products
    • Extremely low chloride content for maximum protection and freedom from corrosion within the plant
    • Environmentally-friendly, highly effective disinfection
    • Long-term freedom from germs, without any transport, storage or handling of concentrated chemicals
    • Handling of chemicals is reduced (only sodium chloride is required)
    • Compact, space-saving design

    Application

    Technical Data

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