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Motor-driven metering pump sigma Hygienic

Capacity range of the Sigma: 25 – 1,000 l/h, 10 – 4 bar

The hygienic design version of the sigma diaphragm metering pumps is optimised in terms of dead space, features as few gaps as possible and has smooth, wetted surfaces for flexible and easy use in hygienically sensitive applications.

Product description

Hygienic design: Meter precisely and hygienically

The hygienic design version of the sigma diaphragm metering pumps is optimised in terms of dead space, features as few gaps as possible and has smooth, wetted surfaces for flexible and easy use in hygienically sensitive applications.

The simple construction and smooth surface make easy CIP possible and allow the device to be dismantled at speed. Ball non-return valves and EPDM seals ensure gentle and reliable metering for tasks with strict hygiene requirements (when working with aqueous foods or food additives).

The DGUV test certificate for "Sigma metering pumps in the hygienic design" with its extensive testing provides additional peace of mind – a huge benefit for ProMinent customers.

Like all intelligent ProMinent metering pumps, the sigma product range can be flexibly controlled using a highly diverse range of signals. Designed for continuous operation, hermetically sealed and without a shaft passage into the metering chamber, providing simple and reliable handling. The PTFE multi-layer diaphragm The multi-layer diaphragm (a minimum of two diaphragm layers on top of each other) prevents the escape of the feed chemical in the event of a fault. more in the glossary with diaphragm rupture control as standard offers additional process reliability.

Your benefits

  • Process reliability thanks to PTFE multi-layer safety diaphragm with condition monitoring
  • Fast CIP, reliable operation and easy handling
  • Simple construction, optimised in terms of dead space and small number of parts, reliable operation, no shaft passage into the media chamber
  • Precise metering thanks to the option for adjusting the metering volume in 1% steps by means of stroke rate and stroke length
  • Physiologically safe wetted materials (FDA and 1935/2004); reliable and flexible Sigma motor-driven metering pump with ball non-return valves enables a wide range of applications
  • Flexibly connectible: connection to process control systems via integrated PROFIBUS®, CANopen interface

Field of application

The following list of applications are general examples of generally suitable applications for this product. Please contact your local sales representative to talk about the applicable use of this product in your specific case / environment.

Metering of aqueous foods or food additives in the food and beverage industry. Example:

  • Metering of dyes, e.g. beta carotene
  • Metering of aromas, flavour additives, sugar solutions, additives
  • Metering of enzymes, stabilisers, liquid yeasts

    Technical Details

    Capacity ranges:

    • sigma/ 1: 25 l/h/10 bar to 67 l/h/7 bar
    • sigma/ 2: 49 l/h/10 bar to 360 l/h/4 bar
    • sigma/ 3: 149 l/h/10 bar to 1,000 l/h/4 bar

    Confirmations:

    • FDA
    • 1935/2004 (10/2011, GMP ordinance EC 2023/2006)
    • AoF
    • EN10204 Type 3.1 factory certificate for material (stainless steel, Al2O3) on request
    • EN10204 Type 2.2 factory certificate for surface roughness Ra< 0.8 µm on request

    Features:

    • CIP-capable up to 130 °C, max. 2 bar, max. 15 min.
    • Hygienic design liquid end: Smooth surfaces (Ra< 0.8 μm, optimised in terms of dead space and with as few gaps as possible)
    • DGUV test certificate NV 23083 with the addition "Hygiene-tested"
    • Maintenance-friendly ball non-return valves, symmetrical ball seat
    • Simple maintenance thanks to rapid-action clips (DIN 11864)
    • Sealing design makes for easy cleaning (DIN 11864)
    • Free of welded seams and shaft passages, e.g. mechanical seals
    • Stroke length adjustment: 0– 100 %, stroke length adjustment using manually self-locking rotary dial in 1 % steps
    • Precision of better than 1 % (under correct and constant conditions, with correct installation and calibration in terms of maximum stroke volume)

    Performance overview of sigma Hygienic

     sigma basic version (50 Hz)sigma basic version (60 Hz)sigma control version   
    TypeProduct rangePump capacityStroke ratePump capacityStroke rateProduct rangePump capacityStroke ratePressureConnector widthPriming lift
      l/hrpml/hrpm l/hrpmbarDNm water column
    10022S1Ba24732988S1Cb309010105
    10044S1Ba4614355172S1Cb5417010105
    07065S1Ba6820581246S1Cb662007105
    16050S2Ba49735887S2Cb609010155
    16090S2Ba87132102158S2Cb10516010155
    16130S2Ba128198150238S2Cb12920010155
    07120S2Ba1227314587S2Cb150907255
    07220S2Ba223132263158S2Cb2701607255
    04350S2Ba356198418238S2Cb3602004255
    120145S3Ba1497217886S3Cb1869010255
    120190S3Ba214103257124S3Cb24912010255
    120270S3Ba298144358173S3Cb37218010255
    120330S3Ba372180     10255
    070410S3Ba3747244786S3Cb468907324
    070580S3Ba546103657124S3Cb6361207324
    040830S3Ba800144961173S3Cb1,0001804324
    041030S3Ba1,000180     4324

    Wetted materials:

    • Liquid end, valves, valve seat: 1.4435
    • Seals: EPDM, FKM (optional)
    • Valve balls: Al2O3
    • PTFE multi-layer diaphragm with optical, optionally electric diaphragm rupture warning system

    Connection types:

    • Groove-terminal: DIN 11864-3
    • Groove-flange: DIN 11864-2
    • Other types of connection on request

    Special features of sigma control version pump

    • Integrated controller, universal and flexible. Simple connection to your process.
    • External control via potential-free contacts, mA or ProfiBus and/or ProfiNet via Dulconvert
    • Removable operating panel
    • Remote transmission of operating statuses via an additional output or relay module
    • Wide-range voltage power unit, power supply: 1 ph, 100 – 230 V ±10 %, 240 V ±6 %, 50/60 Hz
    • Combination of high-strength cast aluminium housing with fibreglass-reinforced plastic housing
    • Degree of protection IP 65

    Special features of sigma basic version pump

    • A wide range of power end versions is available: Three-phase standard AC motor, 1-phase AC motor
    • Various flange designs for using customised motors
    • Special voltages on request
    • Electrical stroke length adjustment via actuator or control drives (optional)
    • Degree of protection IP 55
    • Combination of high-strength cast aluminium housing with fibreglass-reinforced plastic housing
    • ATEX design: Areas at risk from explosion II 2G Ex h IIC T3 Gb X or II 2G Ex h IIC T4 Gb X (optional)

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    Overview

    Hygienic design: Meter precisely and hygienically

    The hygienic design version of the sigma diaphragm metering pumps is optimised in terms of dead space, features as few gaps as possible and has smooth, wetted surfaces for flexible and easy use in hygienically sensitive applications.

    The simple construction and smooth surface make easy CIP possible and allow the device to be dismantled at speed. Ball non-return valves and EPDM seals ensure gentle and reliable metering for tasks with strict hygiene requirements (when working with aqueous foods or food additives).

    The DGUV test certificate for "Sigma metering pumps in the hygienic design" with its extensive testing provides additional peace of mind – a huge benefit for ProMinent customers.

    Like all intelligent ProMinent metering pumps, the sigma product range can be flexibly controlled using a highly diverse range of signals. Designed for continuous operation, hermetically sealed and without a shaft passage into the metering chamber, providing simple and reliable handling. The PTFE multi-layer diaphragm The multi-layer diaphragm (a minimum of two diaphragm layers on top of each other) prevents the escape of the feed chemical in the event of a fault. more in the glossary with diaphragm rupture control as standard offers additional process reliability.

    Your benefits

    • Process reliability thanks to PTFE multi-layer safety diaphragm with condition monitoring
    • Fast CIP, reliable operation and easy handling
    • Simple construction, optimised in terms of dead space and small number of parts, reliable operation, no shaft passage into the media chamber
    • Precise metering thanks to the option for adjusting the metering volume in 1% steps by means of stroke rate and stroke length
    • Physiologically safe wetted materials (FDA and 1935/2004); reliable and flexible Sigma motor-driven metering pump with ball non-return valves enables a wide range of applications
    • Flexibly connectible: connection to process control systems via integrated PROFIBUS®, CANopen interface

    Application

    Technical Data

    Downloads

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