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Metering and emptying station DULCODOS SAFE-IBC

Storage and drainage of IBCs up to 1,000 l – metering of chemicals up to 1,000 l/h

The metering and emptying station DULCODOS SAFE-IBC provides your process with chemicals interruption-free. It conforms to the modified legislature for liquids harmful to water in accordance with the German Ordinance for Systems Handling Substances Harmful to Water AwSV.

Product description

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm messages also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

Your benefits

  • Maximum operating safety
  • Excellent process reliability due to interruption-free metering in the process
  • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
  • Almost complete residual drainage of the IBC
  • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
  • Collection pan and intermediate tank both have DIBt approval Z-40.21-585

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    Safe handling and optimal dosing of liquid chemicals

Field of application

The following list of applications are general examples of generally suitable applications for this product. Please contact your local sales representative to talk about the applicable use of this product in your specific case / environment.

  • Metering of liquids in chemical and industrial production
  • Drinking water treatment
  • Cooling water treatment
  • Food & beverage
  • Electroplating
  • Paper industry

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    Cooling Water Treatment

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    Cleaning fruit and vegetables

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    Perfectly metered cleaning chemicals effectively improve the cleaning quality of bottle washing machines. As an extra bonus, you save energy too.
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    Metering of Fluids

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    Technical Details

    • Robust welded construction of the PE-HD collection pan with a total volume of 1300 litres
    • Internal steel-reinforced PE-HD bracing on all sides
    • PE-HD intermediate tank holding approx. 200 l, alternatively PE-HD standpipe holding approx. 60 l can be selected
    • For indoor installation at temperatures of up to 35 °C (temporarily up to 40°C)
    • Outer dimensions approx. 1840 x 1850 x 2098 mm (W x D x H)
    • Collection pan and intermediate tank both have DIBt approval Z-40.21-585 (German Institute for Building Technology)
    • For chemicals with a density of up to max. 1.8 kg/dm3
    • For liquids on the Media lists 40-1.1 published by the DIBt
      • Please note: the maximum concentration stated on this DIBt list may be restricted for technical reasons
    • The installation base of the IBC, which is inclined forwards, measures approximately 1010 x 1620 (W x D) with a grille (polyester resin/GRP) on a special load-bearing structure to withstand a maximum load of 2000 kg. There is a stop rail at the rear of the station and a fixing block at the front
    • Pallet substructure to roll under collection pan with a height of approx. 100 mm
    • Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149, see design versions
    • Connection of the IBC to the intermediate tank or standpipe:
      • IBC quick-release couplings, closing without drips at both ends, in PP/FKM, optional in PP/EPDM, in PP/FEP and in stainless steel/FKM+EPDM, for details see spare parts
      • Secure storage of the connection once uncoupled from the IBC in a recessed collection tray at the front
      • PVC spiral hose with wire coil, also available in a PE material version as an option
    • The intermediate tank or the standpipe act as a compensation vessel for the volume of the IBC, with the principle of communicating pipes technically ruling out the possibility of overfilling
    • Standard equipment of the intermediate tank or standpipe:
      • drain connector with shut-off valve for the IBC’s hose connector
      • suction-side connector to the metering station with shut-off valve
      • connection for return of the safety overflow line
      • visual level indicator
      • Radar liquid level sensor DULCOLEVEL
      • Screw lid doubles as an inspection opening
      • Ventilation and bleed connectors
    • Metering stations for all solenoid metering pumps and motor-driven metering pumps up to sigma/ 3 can be integrated: DSUa mini, DSKb sigma/ 1 - 3
    • Metering stations DSUa, DSWb and customer-specific designs can be set up with side wall mounting or floor installation and associated connection hoses
    • Fittings and seals in PVC/FKM, PVC/EPDM options available, special versions for special media
    • Also available as a mirror-image design
    • A chemical vapour barrier with a vapour recovery line to the IBC can be added to the intermediate tank for outgassing media
    • A liquid level measurement with ultrasound sensor as well as the 4-stage level switches deployed to date can also be used as an option

    Design versions

    Order no.

    DULCODOS SAFE-IBC 200 l PE standard FKM

    1106230

    DULCODOS SAFE-IBC 60 l PE standpipe FKM

    1106231

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted FKM

    1106232

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted FKM

    1106233

    DULCODOS SAFE-IBC 200 l PE standard EPDM

    1114974

    DULCODOS SAFE-IBC 60 l PE standpipe EPDM

    1114975

    DULCODOS SAFE-IBC 200 l PE standard mirror-inverted EPDM

    1114976

    DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted EPDM

    1114977

    DULCODOS SAFE-IBC 200 l PE earthquake zones FKM

    1114978

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones FKM

    1114979

    DULCODOS SAFE-IBC 200 l PE earthquake zones EPDM

    1114980

    DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones EPDM

    1114981

    Options

    Order no.

    * Also order binding agent depending on medium

    Design for outgassing media FKM *

    1106613

    Design for outgassing media EPDM *

    1114982

    Binding agent PURACARB Media 0.6 litres

    1044341

    Binding agent PURACARB AM Media 0.6 litres

    1044344

    Binding agent PK 2050 0.6 litres

    1044345

    Binding agent CHLOROSORB ULTRA Media 0.6 litres

    1044346

    Binding agent PURAFIL SP Media 0.6 litres

    1044347

    Binding agent Purafil SP mix Media

    1109584

    Indicator cartridge for acid

    1024468

    Level measurement via 4-stage level switch

    1133127

    Liquid level measurement with radar sensor DULCOLEVEL to gamma/ X

    1126055

    Level measurement with ultrasonic sensor

    1107079

    Leakage sensor Maximat® LWC BX

    1080055

    PE hose groove cover

    1029217

    PE hose groove cover, mirror imaged

    1120990

    Spare Parts

    Order no.

    * Dry-closing coupling to IBC provided by the customer

    ** Full replacement of consumables (recommended after 3 years of use at the latest)

    IBC coupling DN 25 PP/FKM *

    1106580

    IBC coupling DN 25 PP/EPDM *

    1111534

    IBC coupling DN 25 PP / FEP with ECTFE coated springs *

    1120703

    IBC coupling DN 25 HA 1.4401 / FKM *

    1132957

    IBC coupling DN 25 HA 1.4401 / EPDM *

    1126663

    Supporting bracket SAFE-IBC stainless steel coupling

    1130580

    Part A S60x6 with 1” FKM valve *

    1114551

    Part A S60x6 with 1” EPDM valve *

    1114552

    PP replacement seal for part A S60X6

    1132441

    Hose PVC DN 25 - approx. 0.8 m

    1029382

    Hose PE DN 25 - approx. 0.8 m

    1118254

    Hose PE DN 25 – approx. 0.8 m with PE clamps

    1126175

    Float switch, individually / level measurement

    142086

    Set of fittings/seals, fluorocarbon, SAFE-IBC **

    1107550

    Set of fittings/seals, EPDM, SAFE-IBC **

    1107551

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    Overview

    Safety as a priority with the reliable metering of liquid chemicals.

    DULCODOS SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

    The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

    This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm messages also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

    To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

    Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

    Your benefits

    • Maximum operating safety
    • Excellent process reliability due to interruption-free metering in the process
    • Secure installation of an IBC on a special roll-under collection pan construction. Any drops are reliably collected and cannot escape at the installation site
    • Almost complete residual drainage of the IBC
    • Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
    • Collection pan and intermediate tank both have DIBt approval Z-40.21-585

    Video

    Application

    Technical Data

    Downloads

    Contact us

    ProMinent GmbH


    +49 6221 842 0   
    Send request    

    »Please send us your request! We will contact you shortly.«

    +49 6221 842 0  Send request   

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