Metering and emptying station DULCODOS SAFE-IBC

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Product description

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

The customer positions and fixes the IBC on the respective installation surface of the retaining tank, which is slightly inclined forwards. Using leak-proof safety couplings and hoses, the IBC is connected to an intermediate tank of approximately 200 litres fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

This buffer volume ensures an uninterrupted process when changing the IBC. The visual level indicator and a level measurement function with alarm message also allow IBC changes to be planned more efficiently. The station is equipped with an inspection opening for maintenance purposes.

To ensure reliable metering, a compact metering station can be integrated in the front of the intermediate tank depending on process requirements. This is equipped either with one or two solenoid metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

Your benefits

Maximum operating safety
Excellent process reliability due to interruption-free metering in the process
Secure installation of an IBC on a special roll-under retaining tank construction. Any drops are reliably collected and cannot escape at the installation site
Almost complete residual drainage of the IBC
Intermediate tank with a volume of approx. 200 litres combined with an integrated metering station
Retaining tank and intermediate tank both have DIBt approval Z-40.21-585

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Safe handling and optimal dosing of liquid chemicals

Field of application

Metering of liquids in chemical and industrial production
Drinking water treatment
Cooling water treatment
Food & beverage
Electroplating
Paper industry

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Technical Details

Robust welded construction of the PE-HD retaining tank with a total volume of 1300 litres
Internal steel-reinforced PE-HD bracing on all sides
PE-HD intermediate tank holding approx. 200 l, alternatively PE-HD standpipe holding approx. 60 l can be selected
For indoor installation at a temperature of up to 35 °C (temporarily up to 40°C)
Outer dimensions approx. 1840 x 1850 x 2098 mm (W x D x H)
Retaining tank and intermediate tank both have DIBt approval Z-40.21-585 (German Institute for Building Technology)
For chemicals with a density of up to max. 1.8 kg/dm³
For liquids on the Media lists 40-1.1 published by the DIBt
The installation base of the IBC, which is inclined forwards, measures approximately 1010 x 1620 (W x D) with a grille (polyester resin/epoxy-glass resin) on a special load-bearing structure to withstand a maximum load of 2000 kg. There is a stop rail at the rear of the station and a fixing block at the front
Pallet substructure to roll under retaining tank with a height of approx. 100 mm
Special designs for installation in earthquake zones 1 to 3 in accordance with DIN 4149, see design versions
Connection of the IBC to the intermediate tank or standpipe:
- dual-acting PP/ FKM quick-release couplings, PP/EPDM options available
- Secure storage of the connection once uncoupled from the IBC in a recessed collection tray at the front
- PVC spiral hose with wire coil, also available in a PE material version as an option
The intermediate tank or the standpipe act as a compensation vessel for the volume of the IBC, with the principle of communicating pipes technically ruling out the possibility of overfilling
Equipment of the intermediate tank or standpipe:
- drain connector with shut-off valve for the IBC’s hose connector
- suction-side connector to the metering station with shut-off valve
- connection for return of the safety overflow line
- visual level indicator
- continuous level measurement by liquid level sensors with alarm message
- screw lid acts as an inspection opening
- ventilation and bleed connectors
Metering stations for all solenoid metering pumps and motor-driven metering pumps up to Sigma/ 3 can be integrated: DSUa mini, DSKa Sigma/ 1 - 3
Metering stations DSUa, DSWb and customer-specific designs can be set up with side wall mounting or floor installation and associated connection hoses
Fittings and seals in PVC/FKM, PVC/EPDM options available
Also available as a mirror-image design
A chemical vapour barrier with a vapour recovery line to the IBC can be added to the intermediate tank for outgassing media
A liquid level measurement with radar sensor or ultrasound sensor can be used as an option

Design versions

	Order no.
DULCODOS SAFE-IBC 200 l PE standard FKM	1106230
DULCODOS SAFE-IBC 60 l PE standpipe FKM	1106231
DULCODOS SAFE-IBC 200 l PE standard mirror-inverted FKM	1106232
DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted FKM	1106233
DULCODOS SAFE-IBC 200 l PE standard EPDM	1114974
DULCODOS SAFE-IBC 60 l PE standpipe EPDM	1114975
DULCODOS SAFE-IBC 200 l PE standard mirror-inverted EPDM	1114976
DULCODOS SAFE-IBC 60 l PE standpipe mirror-inverted EPDM	1114977
DULCODOS SAFE-IBC 200 l PE earthquake zones FKM	1114978
DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones FKM	1114979
DULCODOS SAFE-IBC 200 l PE earthquake zones EPDM	1114980
DULCODOS SAFE-IBC, 200 l PE mirror image, earthquake zones EPDM	1114981

Options

	Order no.
* Also order binding agent depending on medium
Design for outgassing media FKM *	1106613
Design for outgassing media EPDM *	1114982
Binding agent PURACARB Media 0.6 litres	1044341
Binding agent PURACARB AM Media 0.6 litres	1044344
Binding agent PK 2050 0.6 litres	1044345
Binding agent CHLOROSORB ULTRA Media 0.6 litres	1044346
Binding agent PURAFIL SP Media 0.6 litres	1044347
Binding agent Purafil SP mix Media	1109584
Level measurement with radar sensor	1113272
Level measurement with ultrasonic sensor	1107079
Leakage sensor Maximat^® LWC BX	1080055
PE hose groove cover	1029217

Spare Parts

	Order no.
* Full replacement of consumables (recommended after 3 years of use at the latest)
IBC connector DN25 dry shut FKM	1106580
IBC connector DN25 dry shut EPDM	1111534
Hose PVC DN 25 - 1 m	1029382
Hose PE DN 25 - 1 m	1118254
Float switch / level measurement (4 items in total fitted)	142086
Set of fittings / seals, fluorocarbon, SAFE-IBC *	1107550
Set of fittings / seals, EPDM, SAFE-IBC *	1107551

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