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Metering and emptying station DULCODOS® SAFE-IBC

Storage and emptying of IBCs up to 1,000 l – metering of chemicals up to 1,000 l/h

The metering and drainage station DULCODOS® SAFE-IBC provides your process with chemicals interruption-free. It conforms to the modified legislature for liquids harmful to water in accordance with the German Ordinance for Systems Handling Substances Harmful to Water AwSV.

Product description

Safety as a priority with the reliable metering of liquid chemicals.

DULCODOS® SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

The IBC is positioned and fixed at the customer’s side on the respective installation surface of the collecting pan slightly tilted forward. Featuring leak-proof safety couplings and hoses, the IBC is connected to an approx. 200-litre interim tank fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

When changing the IBC, this buffer volume ensures an interruption-free process. The IBC change can also be planned better with a visual level indicator and a liquid level measurement with alarm message. The station is equipped with an inspection opening for maintenance purposes.

A compact metering station can be integrated in the front of the interim tank depending on process requirements for reliable metering. It is equipped either with one or two solenoid-driven metering pumps or with one motor-driven metering pump.

Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

Your benefits

  • Maximum operating safety.
  • Secure installation of an IBC on a special roll-under retaining tank construction. Any drops are reliably collected and cannot escape at the installation site; almost complete residual drainage of the IBC.
  • Intermediate tank with a volume of approx. 200 litres in conjunction with an integrated metering station.
  • Retaining tank and intermediate tank both have DIBt approval Z-40.21-585.
  • Special designs are available for installation in earthquake zones 1 to 3 in compliance with DIN 4149.
  • Safe handling and optimal dosing of liquid chemicals

Field of application

  • Metering of liquids in chemical and industrial production
  • Potable water treatment
  • Cooling water treatment
  • Food & beverages
  • Electroplating
  • Paper industry
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    Technical Details

    • Robust welded PE-HD retaining tank with a total volume of 1,300 litres
    • Internal steel-reinforced PE-HD bracing
    • PE-HD intermediate tank holding approx. 200 litres or alternatively a PE-HD standpipe holding approx. 60 l, as required
    • For indoor installation at a temperature of up to 35 °C (temporarily up to 40 °C)
    • Approx. outer dimensions 1,840 x 1,850 x 2,098 mm (W x D x H)
    • Retaining tank and intermediate tank both have DIBt approval Z-40.21-585 (German Institute for Building Technology)
    • For chemicals with a density of up to max. 1.8 kg/dm3
    • For liquids on the Media lists 40-1.1 published by the DIBt
    • The installation base of the IBC, which is inclined forwards, measures approximately 1,010 x 1,620 (W x D) with a grille (polyester resin/epoxy-glass resin) on a special load-bearing structure to withstand a maximum load of 2,000 kg. There is a stop rail at the rear of the station and a fixing block at the front
    • Pallet substructure to roll under the retaining tank with a height of approx. 100 mm
    • Special designs are available for installation in earthquake zones 1 to 3 in compliance with DIN 4149, see model versions
    • Connection of the IBC to the intermediate tank and/or the standpipe:
      • dual-acting PP/FKM quick-release couplings, optionally available in PP/EPDM
      • Secure storage of the connection once uncoupled from the IBC in a collection tray recessed at the front
      • PVC spiral hose with wire coil, optionally also available in PTFE
    • The intermediate tank or standpipe acts as a compensation vessel for the volume of the IBC, although the principle of communicating pipes technically rules out the possibility of overfilling
    • Intermediate tank and/or standpipe equipment:
      • Drain connector with shut-off valve for the hose connector of the IBC
      • Suction-side connector to the metering station with shut-off valve
      • Connection for return of the safety overflow line
      • Visual level indicator
      • Continuous level measurement by level sensors with alarm message
      • Screw cover doubles as an inspection opening
      • Ventilation and bleed connector
    • Metering stations for all solenoid metering pumps and motor-driven metering pumps up to Sigma/ 3 can be integrated: DSUa mini, DSKa Sigma/ 1 - 3
    • Metering stations DSUa, DSWb and customised designs can be produced either wall-mounted at the side or floor-standing, complete with associated connecting hoses
    • PVC/FKM fittings and seals, optionally PVC/EPDM
    • Also available as a mirror-image design
    • A chemical vapour barrier with a vapour recovery line to the IBC can be fitted to the intermediate tank for outgassing media
    • A level measuring device with radar or ultrasound sensor can optionally be used

    Design versions

    Order no.
    DULCODOS® SAFE-IBC 200-litre PE standard FKM1106230
    DULCODOS® SAFE-IBC 60-litre PE standpipe FKM1106231
    DULCODOS® SAFE-IBC 200-litre PE standard mirror-image FKM1106232
    DULCODOS® SAFE-IBC 60-litre PE standpipe mirror-image FKM1106233
    DULCODOS® SAFE-IBC 200-litre PE standard EPDM1114974
    DULCODOS® SAFE-IBC 60-litre PE standpipe EPDM1114975
    DULCODOS® SAFE-IBC 200-litre PE Standard mirror-image EPDM1114976
    DULCODOS® SAFE-IBC 60-litre PE standpipe mirror-image EPDM1114977
    DULCODOS® SAFE-IBC, 200-litre PE earthquake zone FKM1114978
    DULCODOS® SAFE-IBC 200-litre PE mirror-image, earthquake zone FKM1114979
    DULCODOS® SAFE-IBC 200-litre PE earthquake zone EPDM1114980
    DULCODOS® SAFE-IBC 200-litre PE mirror-image, earthquake zone EPDM1114981

    Options

    Order no.
    Version for outgassing media FKM*1106613
    Version for outgassing media EPDM*1114982
    PURACARB Media binding agent 0.6 litres1044341
    PURACARB AM Media binding agent 0.6 litres1044344
    PK 2050 binding agent 0.6 litres1044345
    CHLOROSORB ULTRA Media binding agent 0.6 litres1044346
    PURAFIL SP Media binding agent 0.6 litres1044347
    Purafil SP Blend Media binding agent1109584
    Level measurement with radar sensor1113272
    Level measurement with ultrasonic sensor1107079
    Maximat® LWC BX leakage sensor1080055
    PE hose groove cover1029217
    Drainage hose for IBC, PTFE1107080

    *Order binding agent in addition depending on the medium

    Spare Parts

    Order no.
    IBC connector DN25 dry shut FKM1106580
    IBC connector DN25 dry shut EPDM1111534
    PVC hose DN25, 1 m1029382
    Float switch / level measuring device (4 no. fitted in total)142086
    Set of fittings / seals FKM SAFE-IBC*1107550
    Set of fittings / seals EPDM SAFE-IBC*1107551

    Full set of replacement consumables (recommended at the latest after 3 years of operation)

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    Overview

    Safety as a priority with the reliable metering of liquid chemicals.

    DULCODOS® SAFE-IBC is a special metering and emptying station for Intermediate Bulk Containers (IBC) with almost complete residual Describes the ability of a substance to have a long-term effect and ... more in the glossary drainage.

    The IBC is positioned and fixed at the customer’s side on the respective installation surface of the collecting pan slightly tilted forward. Featuring leak-proof safety couplings and hoses, the IBC is connected to an approx. 200-litre interim tank fitted to the left side of the retaining tank. Alternatively, the station can be ordered with a standpipe and tank volume of approx. 60 litres.

    When changing the IBC, this buffer volume ensures an interruption-free process. The IBC change can also be planned better with a visual level indicator and a liquid level measurement with alarm message. The station is equipped with an inspection opening for maintenance purposes.

    A compact metering station can be integrated in the front of the interim tank depending on process requirements for reliable metering. It is equipped either with one or two solenoid-driven metering pumps or with one motor-driven metering pump.

    Larger metering stations can be configured as required and designed for side mounting on the wall or installation on the floor.

    Your benefits

    • Maximum operating safety.
    • Secure installation of an IBC on a special roll-under retaining tank construction. Any drops are reliably collected and cannot escape at the installation site; almost complete residual drainage of the IBC.
    • Intermediate tank with a volume of approx. 200 litres in conjunction with an integrated metering station.
    • Retaining tank and intermediate tank both have DIBt approval Z-40.21-585.
    • Special designs are available for installation in earthquake zones 1 to 3 in compliance with DIN 4149.

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